Carrousel Rotational Molding Machinery
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Carrousel Rotational Molding Machinery

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This carrousel machine is suitable for making relatively large products with different sizes but similar output. It can bear three or four arms and has three to four stations (heating, cooling, loading).It has two doors.The oven is fixed on the floor.


MECHANICAL PART

The equipment is modularly designed and manufactured; 

The cylinder oven has high space utilization and low heat absorption; 

Anti-deformation design of the oven door contributes to improve security; 

Real-time monitoring of oven temperature helps reduce energy consumption and improve efficiency.

Oven: it passed the CAE test and verification and the temperature in the oven is uniform

Heating chamber: 1. The hot gas is blown into the oven through a circulating fan below the heating chamber, and the remaining hot air can flow into the heating chamber through a suction outlet at the top. This design helps makes the powder less likely to accumulate and thus prevents fire. 2. The interior of the heating chamber is made of stainless steel, which is durable. 3. The thermal cycle fan and dual cooling system are conducive to durable and stable output.

Rotating arm and head: they are totally enclosed design and adopts casting and forging process, whose performance is improved to be safe and reliable after heat treatment.

Bearing capacity of rotating arms: Mechanical CAE Analysis.

Ventilation function of rotating arm: adjust its thickness to be uniform; Environmental protection device for waste gas recovery can reduce exhaust gas emissions, improve the environment of the workshop.

COMBUSTION SYSTEM

Different kinds of burners are selectable, like Weishaupt(German brand) and Maxon(American brand ) and Riello(Italy brand), which can be heated using natural gas, liquefied petroleum gas, diesel oil, and electricity.

CONTROL SYSTEM

PLC control: Siemens’s PLC manages data over Ethernet with standardized circuit.

Each arm can be set up three stage heating, and each stage can be set up with different heating temperature, time, main and counter shaft speed, and circulation air volume.

Cooling function: cooling, delay, water mist, multi-stage setting of air cooling;

Storage function: store production parameters of corresponding products;The position of disassembly and assembly station is fixed to improve the efficiency ;

Disassembly & assembly process: rotating arm is wireless remote-controlled, which is safe and efficient;

REMARKS

Be able to continuously produce products when the molds are changed. Selectable raw materialsPE XPE  PP PA PA6 PA12100% recyclable.

carrousel machine

carrousel machine process

carrousel machine process


Technical data sheet:

Model No.

Oven Size(mm)

Machine Dimensions(mm)

Total Power

(kw)

Biggest tank made

L

W

H

SN-2000TL

Ø2000

10000

8000

3500

24.75

1000L

SN-2500TL

Ø2500

13500

9000

4000

35

2500L

SN-3000TL

Ø3000

15500

10500

4500

35

4500L

SN-3500TL

Ø3500

17500

11500

5100

45.95

7000L

SN-4000TL

Ø4000

19500

13500

5600

56.60

10000L

SN-4500TL

Ø4500

21500

15500

6100

62.60

14000L





Machinery type:

Carrousel rotomolding machine

Heating supply:

Natural gas,liquefied gas,diesel oil

Temperature control:

DTE Control±2℃

Burner system:

Riello RS20/RS34/RS50/RS70/RS100/RS130

Cooling mode:

Fan cooling or water cooling

Control mode:

Touch screen+PLC(Siemens brand)

Electric brand:

Schneider,Omron

Delivery time:

About 60 days after receive the deposit

Overseas Installation period

It depends on machine size,usually takes 10-20days

Heating rate:

3 miniutes from room temperature to 280 degree in oven


carrousel machine


Machine Premium Features:


1. It only needs 3mins. from room temperature increase to 250 to 280 degree in oven


2. Arm made of special alloy material of good load


3. Full gear transmission, high efficiency


4. Full automatic operation with Siemens PLC.


5. Heavy duty oven and energy saving


6. Loading and unloading easy for mould


7. Special deep cavity heating technical, suitable for complicated product


8. Internet remote control (if the machine has problem in your factory, we can solve the problem through internet)



9.  PLC and Motors are Siemens brand, Burner is RIELLO, Bearing is NSK from Japan, all electrical compenents are using Schneider brand.



10. Big computer screen, bob-weight system, special made motor, thermostability sealing arm head etc



11. Circle shape oven, it is more uniform heat distribution on the mold, that means it is good for product making and more energy saving.


12.Compare with European and US machine, our is lower price but reliable quality.


carrousel machine detail


SNOWBALL Import and Export Co.,Ltd Profiles

Hangzhou Snowball Import and Export CO., LTD, is specialized in developing, manufacturing and exporting rotomolding machines, rotational mould as well as rotational molding products. For machine we have shuttle machine, carrousel machine, and rock and roll machine,  For rotational mould we produce mould for water tank, fishing boat, buoys, outdoor furniture and fuel tanks. We also export various ranges of rotomolding product like cooler boxes, buoys, fishing boats, furniture, pallets, water tank and fuel tanks as well as other customized rotomolded product. Our manufacturing factory is with advanced production line, first grade of technical, high lever production team and comprehensive management system. Our insulated cooler box is of elegant design, superior insulation property, and wide range capacity like 25L, 35L, 50L, 65L, 80L, 110L and more. We also make production based on OEM and ODM.


Our SNOWBALL brand coolers also enjoy a great reputation in streamline design, holding ice long time and wide application in camping, fishing and party. We export our rotomolding machines, moulds and product to many different countries around the world, such as United State, UK, Australia, Korea, Japan and other countries and regions. Our slogan is "To be one-stop solution provider of rotational mould field ". Welcome to contact us, Rotate your business, Snowball your wealth.


FAQ

Q1:What is rotomolding process?
A:The rotational molding process is quite simple: A hollow mold is filled with powdered plastic resin. The mold begins rotating bi-axially and is transferred into an oven. The mold continues to rotate as the resin melts and coats the walls of the mold. The mold is cooled until the resin hardens into the desired shape.

Q2:What materials are used in rotational Moulding?
A: Rotomolding Materials Include:

  • Linear Low Density Polyethylene (LLDPE)

  • Medium Density Polyethylene (MDPE)

  • High Density Polyethylene (HDPE)

  • Low Density Polyethylene (LDPE)

  • Cross Link Polyethylene (XLPE)

  • EVA Co-polymer (EVA)

  • Polyvinylchloride (PVC)

  • Nylon.


Q3:How many types of rotational Moulding are there?
A:The types of rotational molding equipment are turret machines, shuttle machines, rock and roll machines, and open-flame machines.

Q4:Whats your companys' main products?

A:Our company is specialized in the rotational molding machines, moulds,Ice cooler box .

Q5. What is your delivery time?
A:Usually within 60 working days after sign contract and upon receipt of deposit TT transfer.

Q6. What is your payment terms?
A:50% deposit TT transfer after sign contract, and balance 50% after inspection before shipment.

Q7. How about your warrant and after-sale services?
A:All equipment unit are service one year warranty, 
For electrical motor, Inverter, and PLC, we offer warranty for 18 months.

Q8. Do you test all your machine before delivery?
A: Yes, we test 100% of machine by our engineers before leave our company.

Q9. How to install and trial run when machine arrive customer's factory?
A: Due to  epidemic, we could not send our technician abroad, So, now, all the 
exporting equipment are designed with module function, The buyer can install the equipment
with our installation instruction easier.

    If the client insists to send the technician for machine installation, they will need to pay the travel fee and accommodation fee, and labor cost USD 100 for one person in one day. 


                                   Welcome to enquiry us! Rotate your business,Snowball your wealth!


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